BRINC Building Products, Inc. is proud to announce that the BASF Corporation will feature ThermalBuck as a continuous insulation solution in their 2019 exhibit at the International Builders Show on February 19-21st in Las Vegas, Nevada.
High-performance builders have consistently used a combination of interior and exterior insulation to achieve desired R-values for their wall assemblies. With the rapid adoption of advanced energy codes across the U.S., and increasing demand by consumers for energy-efficient homes, use of continuous insulation is becoming the standard for most builders. As this practice grows, more building professionals, insulation manufacturers, and window manufacturers are becoming familiar with the challenge this presents for window and door installation.
“BASF has always been an industry leader in building material technology. We appreciate the opportunity to work with them to share best-practice installation details with the building community at IBS.”
-John Brooks, president, BRINC Building Products, Inc., manufacturer of ThermalBuck
The Innovations of BASF
BASF is a company well known for its commitment to technological advancements in the building industry. Their Neopor® graphite polystyrene (GPS) rigid foam insulation provides architects and builders with maximum efficiency, cost-effectiveness and sustainability for exterior insulation on construction projects.
Easily recognized for its steel-grey color, Neopor® GPS is comprised of many small pockets of air within a polymer matrix containing graphite. The graphite reflects radiant heat energy like a mirror, increasing the material’s resistance to the flow of heat, or R-value. Most polymer-based foams exhibit a greater ability to slow the movement of heat as the temperature decreases. Neopor® GPS is in a unique class because it increases in R-value as outdoor temperatures drop (neopor.basf.us).
When it comes to insulating value, Neopor®consistently outperforms traditional EPS, XPS, polyiso, and mineral wool insulation. But like these others, it creates some challenges for window installation. Commonly used in Europe for decades, GPS insulation is now experiencing solid growth in the U.S., and BASF has found ThermalBuck to be an effective solution.
ThermalBuck Continuous Insulation
“Builders have been so receptive to ThermalBuck because it’s such a simple, effective solution to the problems they face when installing windows with foam,” said BRINC President, John Brooks. “When insulation is added to the exterior of any structure, the rough opening remains set back at the sheathing. This can present problems with cladding attachment and trim, and the thicker the insulation – the bigger the problem,” said Brooks.
The traditional way builders dealt with the different planes was to build a wood buck to match the depth of insulation, install the window, then flash the window and wood buck. But wood is a poor insulator, and creates potential for moisture damage at each rough opening. Not to mention it creates a thermal bridge – a conduit for energy to pass through the rough opening around each window and door. When you’re adding insulation to a building, creating thermal bridges at all of the penetrations is really working against the goal of insulating.
“Builders have been so receptive to ThermalBuck because it’s such a simple, effective solution to the problems they face when installing windows with foam.”
-John Brooks, president, BRINC
ThermalBuck is a proven solution to the challenges architects and builders face with installing windows with exterior foam. It’s unique “L” shape goes inside the rough opening, and extends outward to match the continuous insulation and/or rainscreen depth, creating a flush plane for cladding.
With an r-value of 4.4 per inch, ThermalBuck insulates the rough opening to prevent thermal bridging. It supports the window and allows structural attachment, transferring shear and wind loads to the framing. Made of a high-density EPS with a waterproof coating, ThermalBuck is installed with high-quality window & door sealants, that allow it to act as an additional air & water barrier at the rough opening, simplifying flashing with exterior insulation. Lightweight, flexible, and durable, ThermalBuck comes in 8′ lengths and is cut to fit on site. It’s ideal for both residential and multi-family residential retrofits and new construction.
We look forward to sharing the stage with BASF in Las Vegas at the 2019 International Builder’s Show in Booth PB2, as part of the Professional Builder’s Show Village. Look to BRINC Building Products for more building envelope solutions in the future.
To learn more about energy-code adoption by state, visit the Building Codes Assistance Project. To read more about continuous exterior insulation, see what the experts at JLC online recommend as best practices. For great advice on choosing the right wall assembly, visit greenbuildingadvisor.com.