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ThermalBuck Performs at the 2017 PCBC

The biggest builder’s show on the west coast lived up to the hype – we had an amazing experience in San Diego at the 2017 PCBC. ThermalBuck was fortunate to head into the show a Parade of Products award winner (featured in the May 2017 issue of Professional Builder Magazine) and a presenter in the High-Performance Home Theater. But the real excitement started when we hit the tradeshow floor.

High Performance Wall & Attic Display

ThermalBuck was a featured product in the High Performance Wall & Attic display, designed to show homebuilders a variety of innovative building envelope products & methods they could use to comply with the 2016 Title 24 Energy Efficiency Standards.

Watch as energy-efficient building consultant Nick Brown of Build Smart Group walks us through the exterior of the High Performance Wall & Attic display, built by Reliable Lumber of Huntingdon Beach.

WATCH: High Performance Walls & Attics – California Title 24 PCBC 2017

Other products featured in the display included Sierra Pacific windows, DuPont Flashing, RMax insulation, Parex One-Coat Stucco, Sun Power solar panels, and more. The display & home-theater presentations were the result of a collaboration between the California Homebuilding Foundation (CHF), California Energy Commission (CEC) and the Workforce Instruction for Standards and Efficiency (WISE) program. The WISE program brings high performance building training to residential builders in California, and plays a significant role in the success of energy-efficient code adaptation in the state. To learn more about upcoming WISE events & initiatives, visit wisewarehouse.org.

“On the House” Radio Spot with The Carey Brothers

Next up was a quick-spot on The Carey Brothers “On the House” radio show, which featured ThermalBuck as one of the “latest and best products” from the PCBC show.  We were in great company with Ply Gem, OXX, Air King, and Boral Roofing to name just a few. The Carey Brothers were very knowledgeable, and great fun – we really appreciated the opportunity to connect with their listeners.

“You need to look for builders who are using products like this – because this is one of the most common leak spots in the home.”

-The Carey Brothers, PCBC 2017

 

READ:  onthehouse.com 

ThermalBuck Named “Innovative Product of PCBC” by Products Magazine

Products Magazine for Residential Construction Professionals

When we said that we had an amazing experience in San Diego, we weren’t kidding!

Last but not least of our highlights from the show was our visit from Nigel Maynard, Editor of Products Magazine, for residential construction professionals. Nigel wrote about the top 8 products that “caught his eye” at the show, and we were proud to have gotten notice as one of the standouts from the show. The list featured a mix of interior and exterior products, including PURewall by Covestro, Stretto door hardware by Emteck, and the new Smart All-in-One Care Washer & Dryer by Whirlpool. Take a look at the complete list here.

The Pacific Coast Builder’s Conference (PCBC) is the largest homebuilding trade show on the West coast. Over 10,000 homebuilders, architects, contractors, remodelers, engineers, and manufacturers will converge in San Diego June 27th-29th, 2017 for this year’s event. Originally known as the “Pacific Coast Builder’s Conference”, the PCBC show has grown since 1959 to attract attendees from all over the world. 

PCBC Photo Gallery

Here’s more of what was happening at PCBC 2017 – don’t miss the show in San Francisco in 2018!

Close-Up of Sierra Pacific window mounted with ThermalBuck
Universal Product Display
PRODUCTS magazine editor Nigel Maynard discovers ThermalBuck
ThermalBuck with stucco cladding
ThermalBuck booth
Did we mention we won a POP award???
We definitely see the benefits!

 

 

ThermalBuck Installation Demos @JLC LIVE 2017 – Get Your Free Pass & Join Us!

ThermalBuck is headed to JLC Live 2017 on March 24th & 25th at the Rhode Island Convention Center, in downtown Providence.

And we’d like you to be there too!  

JLC Live New England is widely known as the best hands-on construction show in the business. Focused on live product demonstrations and popular building clinics, this show stands out as a great training arena for builders who want to fine-tune their building science knowledge and installation techniques.

Two packed floors of exhibitors await the thousands of builders in attendance, and three days of educational sessions open to all attendees. Register and enter promotion code 61106 to print your FREE PASS!  

 

ThermalBuck Installation Demonstrations

Don’t miss ThermalBuck’s live installation demonstrations at Booth #117 each day at 10:30, 12:30, and 2:30 pm.  See firsthand how simple and consistent window installations are when using ThermalBuck. It solves many of the common challenges wood window bucks create when coupled with exterior insulation.

 

JLC Exhibit Hall

Check out the full event program for a complete listing of clinics, demonstrations, and events that you won’t want to miss.  Add to your to-do list Moisture Management through proper window installation and flashing, taught by industry veteran Bill Robinson of Train2Build. Builder Peter Heard, of North Country Carpentry and Restoration Inc. will be showcasing new installation requirements for the Building Envelope.

All work and no play is never a good idea, and plenty of fun is on the schedule.The key networking event is the Welcome Party Friday from 5-6pm, sponsored by Andersen Windows & Doors. Several happy hours and meet-ups offer great opportunities for fellow attendees and speakers to connect and relax.

Since the March weather feels a lot like winter, take a few days off of the job site to expand your knowledge and invest in your training and skills in New England. The payback will be worth it.

JLC LIVE presents multiple shows across the U.S.  The signature show is JLC Live New England, held every March on the east coast.  Out west, you’ll want to attend JLC LIVE Northwest, held in December in Portland. The Remodeling Show & Deck Expo features a more intimate format, and is scheduled for Nashville in October 2017.    The official media sponsors of JLC LIVE include The Journal of Light Construction (JLC),  Tools of the Trade, and Remodeling magazine.  

ThermalBuck Named “One to Watch” in LBM Journal

ThermalBuck is in great company with several leading manufacturers as one of the top “PRODUCT PICKS” in the February 2017 print and digital editions of the LBM Journal.

Out of the hundreds of new building material products introduced to the market each month, the LBM Journal reviews and selects their top choices for readers, noted as “Ones to Watch” in their popular “PRODUCT PICKS” feature.This recent edition also included Vinyl Single-Slide Windows from MI Windows & Doors, FlatWrap UV Housewrap from Benjamin Obdyke, and the MiraTec Smooth Select line from Jeld-Wen, to name a few.  

View the complete listing of the LBM Journal February 2017 Issue Product Picks here.

February 2017 Issue of LBM Journal 

The highlight of the February issue is a feature about family-owned R.P. Lumber.  Over the past 40 years, they’ve grown from a $5,000 investment in a single store without a restroom, to 65 lumberyards servicing the Midwest region. Their motto “Best Service, Best Value” has served them well in building a loyal customer base with significant growth, and retaining exceptional employees. To learn more about this entrepreneurial family, view the February issue of the LBM Journal.

No matter what aspect of business you’re in, you’ll benefit from the excellent piece by Bob Heidenreich, “Teach Customers That Price Isn’t Everything.”  He reveals his strategies to educate customers about what they’re buying.  It’s important to promote the value of both the materials and service.  Bob’s piece is a great reminder to us all that retaining customers and increasing profits has everything to do with knowledge, and communication.

Also of note in the February issue, is an in-depth look into the latest developments in Moulding & Trimboard.  With the increasing importance of high-performing products that resist moisture, the stronghold of wood on the market is shifting to new materials. PVC, polyurethane and fly-ash trim are now making their mark. This article is a great reference on how to compare and understand the cost and benefits of each.

View the complete digital versions of current and archived issues of the print magazine, available at lbmjournal.com. 

Since it’s launch in 2003, LBM Journal has been highly regarded as the leading media outlet for the residential lumber building material (LBM) distribution channel.  The LBM Journal provides its readership with the latest in industry news, product trends and business insights through multiple channels. For information about obtaining a digital or print subscription, or to sign up for their informative newsletter visit lbmjournal.com.  Join one of the 40,000 industry professionals who rely on LBM Journal as a leading source of information and subscribe now.

Net Zero Deep Energy Retrofit – Energy Conservation Specialists

Bill McKnight is no rookie when it comes to energy-efficient building. His company, Energy Conservation Specialists, is a leading New York residential and commercial energy-efficiency consulting firm, specializing in the field of historic preservation and restoration in the Hudson Valley.

Bill and his wife, Melinda Terpening McKnight, are passionate about history, their community, and energy efficient building. With over 20 years in the field of deep energy retrofits, Bill has achieved both BPI Accreditation and Energy Star Certification, teaches building science at Ulster University in NY, and has been featured in Home Energy Magazine.

 

Vibrant History, Energy-Efficient Future

We had the opportunity to work with Bill  and Melinda on a recent net zero deep energy retrofit of a historic Port Ewen home that will soon become the new ECS company headquarters.

Originally built in 1850, the house has been in the Terpening-McKnight family for nearly 40 years, and was in danger of being torn down after a devastating fire. Bill and Melinda decided to restore it, and move their company into the space. The building will not only be energy-efficient, it will achieve net-zero certification, meaning it will consume only as much energy as it produces.

Net Zero Deep Energy Retrofit with Energy Conservation Specialists & ThermalBuck

WATCH:  Net Zero Deep Energy Retrofit with ECS and ThermalBuck  

A signature of deep energy retrofits, is both interior and exterior insulation on the walls and roof, completely eliminating the thermal bridge through the building envelope. Thorough air sealing is crucial to achieving the desired performance. Having worked for years installing windows with rigid foam, Bill knew the challenge they presented in creating a thermal break at windows and doors, as well as potential moisture damage in the building envelope.

“You wouldn’t be able to seal a wood buck like that. We can feel confident that everything on the outside is completely sealed.”

-Bill McKnight, CEO, Energy Conservation Specialists

 

ThermalBuck Integration with The Building Envelope

Bill chose to install his triple pane Earthwise windows with ThermalBuck because it extends and insulates the mounting point to reduce thermal bridging, and create a flush plane for cladding. It also acts as an air and water barrier, and completes the continuous insulation of the building envelope. With his background in building science, he knew it would do a better job preventing moisture than a wood buck in the building envelope.

ThermalBuck Installation with Energy Conservation Specialists, NY

WATCH:  ThermalBuck Installation with Energy Conservation Specialists  

The proper integration of building materials is critical to an efficient building envelope. Take a look at how simple the installation of ThermalBuck is, and how easily it integrates with the WRB.  You’ll see why Bill McKnight feels a lot more confident keeping moisture out of his building envelope with ThermalBuck.

 

Behind the Scenes in Port Ewen

 

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For more information on deep energy retrofits, read “Planning is Key to Net Zero Deep Energy Retrofit”.

 

Continuous Insulation – Making the Right Choice

If you’ve made the decision to include continuous insulation on your building, it’s time to pat yourself on the back.

The International Energy Conservation Code (IECC) has required continuous insulation since 2012. When the building envelope is insulated on the outside, it not only improves the energy efficiency, it also helps to reduce the possibility of moisture damage through thermal bridging.

WATCH:  ThermalBuck installation using polyiso CI  

Which type of continuous insulation should you choose? Good question.

Each type of insulation has different thermal properties, costs, features, and installation requirements, so you really need to consider what matters most in your application.

ThermalBuck is compatible with all types of continuous insulation, and will simplify the installation process.  It solves many of the common challenges builders find when installing windows with continuous insulation, and make the installation more energy-efficient by insulating the rough opening – typically a source of energy-loss in the building envelope. 

Types of Continuous Insulation

There are three main types of continuous insulation: rigid foam, mineral wool, and cork. The most widely used is rigid foam, which is split into three main categories: EPS, XPS, and Polyiso.

Expanded Polystyrene (EPS):  R-4 per inch

EPS is the most commonly used rigid foam. While it has the lowest R-value, it’s also the least expensive around .31 cents per sq. ft., which makes it a favorite for code compliance within budget. EPS does absorb water, and has the lowest compressive strength of the rigid foams.

Structured Insulated Panels (SIPS) and Insulated Concrete Forms (ICFS) are comprised of EPS. Insulfoam, a division of Carlisle Construction Materials, is largest manufacturer of block-molded expanded polystyrene (EPS) in North America.

It is important to note that EPS should be used over housewrap, and supported by OSB or plywood when used as sheathing.  

 

Extruded Polystyrene (XPS):  R-5 per inch

Many green builders discount XPS right off the bat, because it is the least environmentally friendly option. It contains the flame retardant HBCD, and its blowing agents have high global-warming potential.

However, with it’s higher R-value and moderate pricing at .47 cents per sq. ft. it is widely used. It’s stronger than EPS, and more water resistant, making it a preferred choice for under-slab and below grade applications.

XPS is available faced or unfaced, which affects the vapor permeability. Owens Corning Foamular “pink board” is some of the most widely recognized XPS on the market.

 

Polyisocyanurate (Polyiso or ISO):  R-6.5 per inch

Polyiso is the most expensive of the three types of rigid foam, as much as .70 cents per sq. ft. for a 1″ thick panel. However, the higher R-values often make the added expense worthwhile in the long run.  All polyiso is faced on both sides, most often with foil.

Polysio is considered the most-environmentally friendly of the three foams. It does absorb water, and generally cannot be used below grade. Johns Manville is a leading manufacturer of polyiso foams.  

One of the primary benefits of polyiso, is that it can often be used as a WRB behind your cladding. While it may cost more upfront than EPS or XPS, not installing a separate WRB component can save a considerable amount. It really depends on your climate, if this feature will be a long-term benefit, or present a building science challenge. 

 

Mineral Wool:  R-4 per inch

When you think mineral wool, you think of Roxul, easily the best known brand on the market. Mineral wool is also known as stone wool because it is made of basalt rock and steel slag, making it a favorite choice of green builders.  Easy to work with, fire-resistant, sound resistant, and water resistant. It’s the only insulation recognized by code as a firestop.

ComfortBoard is Roxul’s exterior insulation.  With an R-value of 4, it is lower than most rigid foams, however, there is no reduction in R-value over time, which will happen with foam insulation materials that rely on lower-conductivity blowing agents that slowly leak out or allow air to leak in.

Mineral wool is highly vapor-permeable and easy to install. Roxul is approximately .64 cents per board foot. 

 

Cork:  R-3.6 per inch

Thermacork, is the most widely recognized an all-natural rigid insulation material made from expanded cork. It offers excellent acoustic control, is highly durable, has high vapor permeability, and meets fire-safety requirements without flame retardants. It is labeled Red List Free for use in Living Building Challenge projects.

Cork is by far the greenest of the green in the insulation category, but it’s significantly higher cost and limited availability make it more of a niche product.

It’s important to take your specific climate into consideration when evaluating building materials.

EPS and XPS increase in R-value as the temperature drops.  A great thing if you’re in Wisconsin. However with Polyiso, the R-value actually decreases when the temperature drops. Not such a great thing when you’re in Wisconsin.

To choose the best continuous insulation for your project, analyze all of the variables: performance needs, climate, building codes, and budget.

No matter which continuous insulation you choose, proper installation is critical to achieving the desired performance.

Our energy-efficient homebuilders in Utah, Thomas & Melissa Griffiths, did extensive research on the features and benefits of the different types of exterior insulation, and decided on Atlas EnergyShield Polyiso for their dream home.

Thomas wanted the highest R-value his budget would permit, and appreciated the fact that he could use the continuous insulation as his WRB. To eliminate the thermal bridge around their Alpen 525 Series windows, they chose ThermalBuck. Take a look at their recent ThermalBuck installation below.

ThermalBuck simplifies the installation of windows with all types of continuous insulation, making a truly high-performance building envelope.  To see additional installation steps, strength and installation challenges, view the ThermalBuck Installation page.

For an in-depth conversation about rigid foam types, we recommend the experts at Green Building Advisor. For additional videos of polyiso installation, we recommend this one by Synergy Construction.  Of course we would recommend the use of ThermalBuck over the plywood bucks, to limit thermal bridging and improve the performance of the window installation.

While written in 2010, this piece from Green Building advisor about Using Rigid Foam as a WRB, still has merit.  Updated in January of 2016, ICC document AC71 Foam Plastic Sheathing Panels Used as Weather-resistive Barriers establishes guidelines for evaluation of foam plastic sheathing panels used as water-resistive barriers in combustible construction. See your rigid foam manufacturer specifications for more information.  

Austin builder Matt Risinger features ThermalBuck on an episode or Risinger Goes Rogue

ThermalBuck Goes Rogue with Austin Builder Matt Risinger

Texas has always been famous for cowboys, gunslingers, and rodeos (not to mention the best steaks and BBQ you’ll find anywhere). But you may not have realized that it’s also the home to one of the fastest growing construction industries in the U.S.

Led by multi-family housing starts, construction growth is fueled by an increasing population, a healthy housing market, and a strong environment for investment. Drive anywhere across this beautiful state and you’ll witness construction cranes, and rapid building progress in all shapes and sizes.

WATCH:  Risinger Goes Rogue featuring ThermalBuck   

Matt Risinger

Where construction is booming, you’ll find award-winning homebuilders.  At the recent Energy & Environmental Building Alliance (EEBA) Conference in Dallas, TX, ThermalBuck had the good fortune to cross paths with the most famous builder to call the Lone Star State home, Matt Risinger. Not only a well-known builder, Matt is also a respected media personality in the building industry. Matt was the closing speaker for the 3 day event held at the end of September, 2016.  The close-knit and collaborative nature of this particular conference invites plenty of opportunities to interact with attendees, presenters and manufacturers alike.  Matt’s keen interest in emerging products and new technology brought him to ThermalBuck on the trade show floor, where he spent some time with our president, John Brooks.

Risinger Homes

To meet Matt in person, is to realize right away that he is the real deal. Smart, humble, hard-working and passionate about good building science, Matt has earned a considerable following of nearly 34,000 subscribers to his You Tube channel, Build with Matt Risinger.  Since it’s launch in 2008, Matt’s building videos have earned him nearly 10 million views. Pretty impressive for this full-time builder and owner of Risinger Homes, and part-time marketer.

Matt has earned his reputation for excellency the old-fashioned way, through years of hands-on construction work, and the innate desire to do things the right way.

“I build homes that are dramatically more energy efficient, durable, healthy, and comfortable than most new homes in America.”

Risinger Homes is doing just that – building some of the finest homes in Texas. Combining Matt’s work ethic with his passion for technology, easy manner and marketing savvy, Matt has crafted a great reputation as a building science expert.

Risinger Goes Rogue

Not only does Risinger Homes build multiple high-end homes a year, he also spends countless hours appearing at building events and trade shows, as well as creating videos for Risinger Goes Rogue. Matt maintains a strong presence on social media, building his audience through his natural presentation ability, straight-talk and credibility. His strong family values, faith, and outlook on life are a bonus to those who seek out his expertise. Followers of Matt’s social media accounts can watch day-to-day progress of the homes he is working on, and learn proper building techniques along the way.

matt-risinger-with-videographerRisinger Goes Rogue recently featured ThermalBuck, a smart, simple solution to the challenges builders face when installing windows with continuous insulation. 

We appreciate Matt sharing ThermalBuck with his avid followers, and look forward to collaborating with Risinger Homes in the future. One thing we can be certain of, is that we will learn a thing (or two).

Risinger Homes started building exclusively for architects in 2005.  Matt’s building science expertise has been documented in Fine Homebuilding, The Journal of Light Construction, and Custom Home Magazine, to name a few.  He is also an award winning blogger, the two-time winner of the JDR Best Blogger Award.  Enjoy the beauty and craftsmanship of Matt’s work through his instagram account, twitter, or facebook. The Texas building statistics sourced for this post were found at investopedia.com.  

Rosen Shingle Creek Resort Orlando, Florida, RCI Convention 2016

“Making Connections” in the Building Envelope Community

When you fill one resort with 1,500 leading professionals in the Building Envelope Consultant industry, the air is full of energy with the constant spark of new ideas and collaboration.  The 31st annual Roofing Consultants International Convention & Trade Show (RCI, Inc) was a record year for RCI, hitting all-time high numbers for both attendees and exhibitors.

Maybe it was the beautiful weather, the gorgeous location, or the amount of innovation in the industry, but the buzz from all of that energy kept going day and night from the trade floor show setup on Friday, March 10th, through the annual banquet on Monday night.

IMG_0751Platinum sponsors Soprema, Carlisle, and Firestone Building  Products were just a few of the companies showcasing their extensive product lines.  The exhibit hall featured over 150 manufacturers and services, while concurrent sessions covered topics like moisture management, improving roof reliability, and below-grade waterproofing.  Smart planning on RCI’s part ensured that exhibit time didn’t interfere with educational sessions – we didn’t miss a thing. Read more

PHRC conference March 2016 John at booth explaining ThermalBuck benefits and features to attendees and presenters

Building Science Tradition Carries On in Happy Valley

The welcoming staff of the Pennsylvania Housing Research Center (PHRC) organized an excellent line up of presenters and exhibitors for the 24th Annual Housing and Land Development Conference, held on March 2-3, 2016 at the Penn Stater Conference Center Hotel in State College, PA as part of the 2016 Industry Education Week. ThermalBuck™ was proud to be one of the sponsors of Housing Day, and enjoyed the chance to catch a few of the outstanding presentations throughout the conference.

Theresa Weston, Ph.D, a member of the DuPont™ Building Knowledge Center, presented “Choosing an Insulation Strategy“, a highly-informative discussion about what factors really count when planning an insulation strategy, and how to compare and contrast the products available with the specific needs of each project.  Example wall systems were reviewed, as well as the criteria for an effective R-value.  Cost components and criteria are major factors, but not just immediate investments of materials and labor.  Long-term costs are a significant factor, in both regards to performance, and reliability.

Our next session was entitled “Energy and Heat Recovery Ventilators (ERV/HRV): Design + Installation Best Practices for Balanced Ventilation Systems in Houses and Apartment Buildings.”  Mechanical ventilation in a structure has traditionally been limited to kitchen and bath exhaust fans, to help with spot control of both moisture and odors.  With the continual advancements in building techniques and materials focused on tighter building envelopes, and the updates in the 2012 IECC, the demand for whole-house ventilation has become much more significant.

Presenter John Semmelhack of Think-Little, focused on two specific whole-house mechanical ventilation systems, ERV’s and HRV’s.  John’s in-depth presentation showed us how to navigate the challenges of understanding exactly how ERV’s and HRV’s work, what the difference is, and how to decide which ventilation system would be the right fit for a structure.  Once a decision is made, the costs and functions of each different product available on the market can be significant.  John’s extensive knowledge of the variables of these systems was extremely helpful, and also reinforced the benefits of utilizing experienced consultants for specific aspects of a project.  One of the most beneficial pieces of information was a comparison of product certification labels attributed to each system, through both the Home Ventilating Institute (HVI) and the Air-Conditioning, Heating & Refrigeration Institute (AHRI). While both of these well-respected organizations certify products,  knowing how to analyze the specific data on the labels is crucial to achieving the performance outcome that is desired.

Nothing is quite as costly as a lack of experience when making decisions, and these two presenters truly showed the value of gathering input and research, the importance of due diligence in understanding how to evaluate products and systems, and the need to make project-specific decisions for the best possible outcome.

HiResPHRCLogoThe PHRC is truly an excellent resource for builders, architects, engineers, contractors, manufacturers, anyone involved in the building industry in Pennsylvania.  If you haven’t yet been to one of their conferences, or participated in one of their webinars, we recommend you becoming a member, and including them as a valuable resource for building science advancements in the future.

 For another great resource on “Whole-House Mechanical Ventilation Code, Safety and Performance Considerations” for low-rise residential buildings, please visit homeinnovation.com.